This paper interprets the enhancement of the mechanical vibration of temperature from small wind turbines. The aim of this research proposes a new technique and protection method through verifying and monitoring signals from wind turbines, and the necessity of protective measure avoids catastrophic failures. The proposed system consists of a triple axis accelerometer which will identify vibration, thermocouples to indicate the temperature of wind turbines, acquisition and processing of signals using zigbee technology. The software interface has the functionality of received data and reports the data rates during monitoring. Hence, the model of the hardware and software results gained through experimental evaluation.
Keywords |
Small wind turbines, Accelerometer, Thermocouple, Wireless network. |
INTRODUCTION |
Wind turbines are the system that harnesses the kinetic energy of the wind for useful energy resources. Wind flows
over the rotor of a wind turbine, tends to rotate a shaft. The resulting energy from the shaft can be utilized for
mechanical work such as pumping water, or to produce electrical energy by turning on the generator. In addition, there
are various designs of wind turbine; they are broadly categorized into two types, based on the orientation of the axis of
rotation: |
• Horizontal Axis Wind Turbines (HAWTS), the most common type of wind turbine, and |
• Vertical Axis Wind Turbines (VAWTS). |
World wind energy potential has been estimated at 10 million megawatts (10,000 GW). Necessities for the scaling of
economical utilization in wind energy are as follows: |
• Consistent wind speeds are greater than six meters/second. |
• Access to electric power grid. |
• Large capital investment. |
• Power markets that can adjust to wind supply variations. |
• Ability to produce power at costs equivalent to competing technology (diesel). |
In previous work, developing the operating costs are generally lower for wind farms than diesel plants; there are no
fuel costs, improving performance and reliability of equipment. Wind turbines can be added to wind farms one by one,
for the requirement of increasing the capacity.Recently, there are about 30,000 wind turbines are manufactured in the
world which are capable for installation in the order of 13,500 MW and in the future, the Committee of International
Climate Change is aimed to construct the installation of 30,000 MW by the year of 2030. The rest of the paper is
organized as follows. Section 2 narrates about small wind turbines, Section 3 depicts the mechanical vibration and
temperature, Section 4 features about the accelerometer, Section 5 briefs about thermocouples, Section 6 shows the wireless technology, Section 7 describes the standard zigbee wireless, Section 8 proposes about proposed model,
Section 9 depicts result and Section 10 concludes the paper. |
SMALL WIND TURBINES |
The necessity of electricity increases in day to day life due to the increased population growth. The constant level to
minimize the environment impacts and the decreased level of greenhouse effects were rapidly results in utilizing the
expansion of alternative energy sources and magnifying the Brazilian energy matrix. Besides the inclusion of wind
energy results in low environmental impact and the wind generation possess alternative characteristics. By defining
wind energy is the generation of electricity through wind turbines connected to generators which will convert the
kinetic energy to mechanical energy by the method of displacing the blades and the usual turning of the rotor [1]. The
wind turbines are categorized according to their size and dimensions as shown in Table I [2]. |
MECHANICAL VIBRATION AND TEMPERATURE |
Rotating machines are ideally transforming their energy experimentally, but not producing any kind of energy for
destructive purposes. Rather, the interaction of many elements of a machine under cyclic eliminates in the disperse of
energy in the form of vibration, noise or temperature [3]. There are various methods for performing the controlling of
mechanical vibration. In accordance, these methods are utilized for analyzing instrumentation and implementation of
algorithm, which is given by: |
a) Global vibration measurement, |
b) Measurement vibration with frequency analysis, and |
c) Measurement of vibration with frequency analysis by Fourier transforms [3]. |
Moreover, vibration measurement is the evaluation of wide frequency range (peak or rms), and the result of
measurement yields the value from vibration in the frequency spectrum is analyzed in controlling of mechanical
vibration. [3]. The same practical results illustrates that even with increases of 10 times (20dB) is based on a reference
condition, defines the necessity for immediate intervention to preserve catastrophic failures [4]. Table II illustrates the
range of vibration harshnesses the level of machines, the machines being small (Level I) medium-size machines (Level II) machines large (Level II) and turbo machinery (Level IV) [4]. Temperatures in turn yielding high overloads in the
wind turbines, and overheating bearings, refrigerants and lubricants [5]. |
ACCELEROMETER |
The accelerometer transforms the energy of motion signal Electric am in accordance with the variation, acceleration
signal is generated in the corresponding axis. This electrical signal produced by the accelerometer is related to
variations in terms of an acceleration of gravity (g) Analog Volts (V) [6]. The function of an accelerometer (Fig. 1) is
based on the working of micromachining capacitive as the force exerted along the axes of accelerometer will be a
variation of capacitance and hence these changes will be reflected in the output signal [6]. |
THERMOCOUPLE |
The thermocouples are temperature sensors which has the as its terminals, an analog voltage in millivolts generated
by the effect evaluated from thermoelectric materials. Seeback pointed that in 1821 a circuit Closed formed by two
dissimilar metals, is traversed by an electric current when your joints are defined to a temperature difference [7]. Over
time has combined the different elements. Thermoelectric aims to obtain sensors that can evaluate as possible in the
increased temperature. Although there are various kinds of combinations thermoelectric, currently available in the
market in series, are thermocouples or thermocouple shown in Table III. |
WIRELESS TECHNOLOGY |
Several ways of remote data transmission and it is composed of with or without physical performance. Wireless
transmission is achieved by the data propagation between two points or devices. There are several technologies used
from the wireless data transmission, and the various technologies are specified to the breadth (Figure 2), frequency,
rates and transmission application [8]. |
STANDARD ZIGBEE WIRELESS (IEEE 802.15.14) |
The ZigBee technology is evolved by ZigBee ™ Alliance, and it is a ZigBee mesh that enhances multiple paths
between each device, allowing diversifying a potential failure point, via the “zig” and “Zag" of information over the
network. This protocol is the organization of the bees that live in beehives, flying zigzag thus providing the information
and the other members of the community and the direction location of food [9]. |
ZigBee Network Topologies |
Communication methods for ZigBee assumed various
features which are based on their configuration: |
• CB - ZigBee Coordination: When the module is responsible for all communication as initialization, address
allocation, maintenance and recognition of the whole network and other functions. |
• ZR - ZigBee Routing: When a method is consumed initially as an operation which is responsible for routing and
replay of transmission and reception. |
• ZigBee Receiving Device: When a method is responsible by concatenating to the sensors and/or switching actuator. |
Three different ways for interaction in ZigBee modules through various existing topologies for ZigBee network: |
• Cluster Tree topology: In this topology, CB assumes the responsible of master node and communicates with or by
ZED ZRS. This type of topology is ideal for applications in local necessity for communication with the distances
larger. |
• Star topology: In this type of topology, the ZC is the master node and interacts with the need of ZED |
• Topology Mesh: This type of topology is unique for applications in expensed communication with the archived
continuously communication. |
PROPOSED MODEL |
The proposed system has an accelerometer which creates the acquisition of the vibration signal and a thermocouple
type J making to evaluate the performance of temperature of the turbine, these signals are performed by a plate that
microcontroller sends the data and ZigBee to a remote computer and install the software application. |
Vibration Measurement |
Based on the measurement of the vibration component used is FREESCALE the MMA7260Q triaxial accelerometer
(Fig. 3), which has the following characteristics: |
• Adjustable Range: 1.5 g/2g/4g/6g,Maximum Acceleration: + / - 2000g,Sensitivity: 800mV / g @ 1.5 g,Supply
Voltage: 3.6 Vdc |
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Temperature Measurement |
Based on the temperature measuring thermocouple was chosen Type J (Iron - Constant) for its characteristics of less
cost and better linearity as shown in Figure 4. Illustrates view that the accelerometer using three analog channels, and
this case the hardware consists of eight channels; measurement unit receive five more thermocouples. |
RESULTS |
The system queries the concluding stages of module development still missed the compliance with the levels of
measuring the system and validating results in a real wind turbine. The calibration level (next level) will be made by
comparison with meters already on the market which will be implemented corrections needed to make the system more
accurate. The completions of the project will occurred at the end of step validation where the system is applied in the
generation of small wind turbine. Initial tests were resulted by the measuring of an electric motor and the condition was
simulated and the simulation results are validated the values that are used to approach and innovating the developed
operating system. Below is a screen monitoring of temperature and vibration results carried out from the simulation
(Figure 5 and Figure 6). |
CONCLUSION |
The proposed model enables the management of vibration as mechanical and the increase in temperature of the wind
turbine using the methods developed. The software allows user interaction and the model proposed by a user interface,
In assistance of the result making decision to avoid catastrophic effects on the vibration cyclic regime (Resonance
effect), and excessive temperature the windings and rotating mechanical couplings (Effect Joule) can cause the small
wind turbines. Future work of this paper consists of two stages for monitoring and controlling the wind turbine, while
concerning the first stage the rapid increase in temperature upto the threshold value leads to automatically cooling and
the fan also in ON stage.In stage two, increase in vibration causing the sms to be received to the user and the wind
turbine set to OFF stage, by decreasing the threshold value. |
Tables at a glance |
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Figures at a glance |
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Figure 1 |
Figure 2 |
Figure 3 |
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Figure 4 |
Figure 5 |
Figure 6 |
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References |
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- K. P. Lehmann and Koenemann. D, "Die Chancen Der Kleinen;MagazineSonne, Wind &Warme", June 2005.
- TeknikaoO (Brazil), J. L. Marra. "Handout Vibration Measurement". Sao Paulo, in 2011.
- Brazil,ABNT-BRAZILIAN”ASSOCIATION-OF-TECHNICAL STANDARDS."NBR10082:Mechanical Vibration of Machines with Speeds Operation (600- 12000) rpmâÃâ¬Ãâ Bases Specification and Evaluation Standards",1987.
- Brazil, "Manual DT - 5 Features and specifications generators ", 2012.
- Arizona, FREESCALE (USA): "̱̉1.5g- 6g Three Axis Micro Machined Low- g Accelerometer", 2005.
- Thomazini. D and P. U. B. Albuquerque, "Industrial Sensors: Fundamentals and Applications", 2007.
- Gruber. V, "Remote Monitoring System Based on Network GSM/GPRS to Vibr
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