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Volume 08

Research & Reviews: Journal of Engineering and Technology

ISSN: 2319-9873

Automobile Europe 2019

July 08-09, 2019

6

th

International Conference and Exhibition on

July 08-09, 2019 | Zurich, Switzerland

Automobile & Mechanical Engineering

An integrated approach to low-cycle/thermo mechanical fatigue design for automobile exhaust materials/

components

Xijia Wu

Aerospace Research Center-National Research Council, Canada

W

ith stringent environmental regulations and lightweight/fuel economy demands, advanced automobile exhaust

system design relies on utilization of materials to its maximum capacity against low- cycle fatigue (LCF)

and thermo mechanical fatigue (TMF) failure. Traditionally, characterization of material’s LCF/TMF resistance was

obtained through extensive testing and correlation, which drives the cost up for design. An integrated creep-fatigue

theory (ICFT) has been developed at the National Research Council, Canada, to address constitutive modelling and

life prediction, in a self-consistent and unified fashion, based on i) deformation decomposition by participating

mechanisms and ii) holistic damage accumulation by nucleation and propagation of surface/subsurface cracks in

coalescence with internally distributed damage. Automotive exhaust system materials such as ductile cast iron and

austenitic cast steel are used as example materials for demonstration in good agreement with experimental results

and metallurgical examinations. This enlightens the understanding of the roles each mechanism plays in LCF/TMF

processes, thus helping material and component design specifically targeting the most damaging mechanism(s)

encountered in service.

Xijia.wu@nrc-cnrc.gc.ca

JET 2019, Volume 08